Silicone Rubber¶
Our primary supplier for castable silicone rubber is Smooth-On. These are two-part products with a variety of hardnesses and working times. These products are fairly safe and easy to use.
Smooth-On has a lot of useful technical literature on the site, including:
Candidate Fabrication Strategies¶
A principal challenge is producing silicone parts with complex internal cavity geometry for pneumatic pathways.
Casting silicone into one or two-part 3D-printed plastic molds.
Rigid cores embedded in highly elastic silicone (e.g. beads on wires removed after curing).
Lost-wax casting in which a shaped wax core is melted out.
Multiple layers of partial-cure silicone (e.g. Smooth-On Rebound brushable silicone).
Silicone bonding (needs research and product identification). Follow-up: silicone-on-silicone, silicone-release.
Follow-up resources:
Fabrication Literature¶
A quick survey of techniques documented in the literature follows.
A Recipe for Soft Fluidic Elastomer Robots [R45] (2015). This paper has considerable process detail.
soft lithography in which multiple molded parts are glued to form closed cavities
laminated structures including laser-cut constraint layers
lost-wax cores to create complex cavities without gluing
Design and Fabrication of Soft Artificial Skin Using Embedded Microchannels and Liquid Conductors [R55]
EcoFlex 00-30 silicone cast into 3d-printed molds to form multiple layers with microchannels
layers are bonding using the same liquid silicone by spin-coating
cavity holes are plugged during bonding
to finish their sensors: eutectic Gallium-Indium metal is injected into the microchannels
George Whitesides lab at Harvard, including Multigait soft robot [R65]
PneUI [R79]
Figure 11: silicone cast around suspended threads of beads, which are pulled out after curing
several other techniques described
Bubble casting soft robotics [R27]
process creates long silicone tubes in designed shapes
a two-part mold is filled with elastomer, than air injected into the interior
the bubble creates a tube with an asymmetric thickness
a sample final product is a long thin tube which coils under pressure to act as a contractile actuator
Elastomeric Origami [R47]
process embeds inextensible fibers within a silicone pneumatic net structure
a flexible actuation layer (Ecoflex 00-30) is cast which contains pneumatic channels
a paper layer soaked in uncured silicone is bonded to it
bending, contracting, twisting, pleating, extending modes are possible
Fabrication Strategies Requiring CNC Tooling¶
All of these examples involve a custom CNC machine and are likely out of the reach of this class.
An integrated design and fabrication strategy for entirely soft, autonomous robots [R77] (2016).
cast elastomer (so far so good)
fugitive and catalytic inks injected into matrix, e.g. using CNC needle (not easy for us)
evacuation of inks leaves open channels
powered by monopropellant decomposition (fully autonomous)
MIT Self-Assembly Laboratory [R85], [R69].
Rapid Liquid Printing: 3D-printing liquid silicone directly into a final form within a supporting gel (not easy for us).
Embedded 3D Printing of Strain Sensors within Highly Stretchable Elastomers [R52].
embedded 3D printing (e-3DP): CNC injection of conductive ink directly into uncured elastomer
bioPrint: a liquid deposition printing system for natural actuators [R80]
uses CNC router with custom tool to deposit solution-based natural stimuli-responsive material on a thin flat substrate to create hygromorphic biohybrid films
Other Soft Robotics Fabrication Strategies¶
These are directly related to silicone casting or fabrication, but within the space of soft robotics.
Laser cutting as a rapid method for fabricating thin soft pneumatic actuators and robots [R1]. Laser-welding of thin TPU sheets to form complex pneumatic actuators.
Towards Printable Robotics: Origami-Inspired Planar Fabrication of Three-Dimensional Mechanisms [R54]. Laser-engraved polymer films which are then manually folded.